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彩钢板加工过程中需要注意哪些细节?

来源:http://www.jnhscg.com 日期:2021-08-13

1、剪切加工:剪切时应尽量减少切割段的毛刺,去除金属粉末。同时,应在下面铺设橡胶垫,以防止彩涂钢板在堆放和加工过程中损坏外观;

1. Shearing processing: during shearing, the burr of the cutting section shall be minimized and the metal powder shall be removed. At the same time, rubber pads shall be laid below to prevent the appearance of color coated steel plates from being damaged during stacking and processing;

2、弯曲加工:加工前应清除冲模、冲头等零件上的污垢和铁锈,加工过程中的温度应控制在5℃以上,如进行轧制加工,轧辊(淬火钢、模具钢等)或轧辊表面应涂上硬质材料;

2. Bending processing: before processing, the dirt and rust on stamping dies, punches and other parts shall be removed, and the temperature during processing shall be controlled above 5 ℃. If rolling processing is carried out, the roll (quenched steel, die steel, etc.) or roll surface shall be coated with hard materials;

3、压力加工:在压力加工过程中,彩涂钢板的基板和涂层类型需要仔细选择;另外,加工要仔细,金属模具的外观要特别光滑。根据情况,彩涂钢板表面应贴养护膜,以保持涂层;

3. Pressure processing: in the process of pressure processing, the substrate and coating type of color coated steel plate need to be carefully selected; In addition, the processing should be careful, and the appearance of the metal mold should be particularly smooth. According to the situation, the surface of color coated steel plate shall be pasted with protective film to maintain the coating;

4、连接:彩涂钢板可以进行机械连接、焊接连接和粘接连接,但目前彩涂钢板的焊接设备和工艺还处于研究和试验阶段,用户应尽量采用机械连接方式。

4. Connection: the color coated steel plate can be mechanically connected, welded and bonded, but at present, the welding equipment and process of the color coated steel plate are still in the research and test stage, and the user should try to adopt the mechanical connection mode.

5、济南彩涂钢板切断段的维护:在设计货物时,切断段应尽量放在隐蔽处;彩涂钢板的底板采用镀锌钢板时,由于锌对钢材有专门的维护作用,一般不需要对截断段进行特殊处理。只有在接触到毒品、腐蚀性气体或在其他恶劣环境中使用时,才能对切断段进行维护。

5. Maintenance of cut-off section of Jinan color coated steel plate: when designing goods, the cut-off section shall be placed in a concealed place as far as possible; When the bottom plate of color coated steel plate adopts galvanized steel plate, due to the special maintenance effect of zinc on the steel, it is generally not necessary to carry out special treatment on the cut-off section. The cut-off section can be maintained only when it is exposed to drugs, corrosive gases or used in other harsh environments.

应用细则

Application rules

1、不同种类的面漆在硬度、柔韧性、附着力和耐久性等方面存在差异。聚酯是目前使用的涂料,具有一般的耐久性,良好的硬度和韧性,价格适中。硅改性聚酯具有较高的耐久性、光泽和保色性,但韧性略有下降。高耐候性聚酯具有较高的性价比。PVDF具有优异的耐久性、韧性好、硬度低、颜色少、价格高等优点。彩涂板面漆主要受使用、腐蚀环境、使用寿命、耐久性、加工方法和变形程度的影响。

1. Different kinds of topcoats differ in hardness, flexibility, adhesion and durability. Polyester is the currently used coating with general durability, good hardness and toughness and moderate price. Silicon modified polyester has high durability, gloss and color retention, but its toughness decreases slightly. High weather resistant polyester has high cost performance. PVDF has the advantages of excellent durability, good toughness, low hardness, less color and high price. The finish of color coated plate is mainly affected by use, corrosive environment, service life, durability, processing method and deformation degree.

2、不同底漆的附着力、韧性和耐蚀性不同。环氧树脂具有良好的附着力和耐腐蚀性,但其韧性不如其它底漆。聚酯与基体的结合力好,韧性好,但耐腐蚀性不如环氧树脂。聚氨酯是一种综合性能良好的底漆。底漆通常由供应商根据生产工艺、应用、腐蚀环境以及与面漆的匹配关系来选择。

2. Different primers have different adhesion, toughness and corrosion resistance. Epoxy resin has good adhesion and corrosion resistance, but its toughness is not as good as other primers. Polyester has good adhesion and toughness to matrix, but its corrosion resistance is not as good as epoxy resin. Polyurethane is a kind of primer with good comprehensive properties. The primer is usually selected by the supplier according to the production process, application, corrosive environment and matching relationship with the finish paint.

3、耐蚀性通常随涂层厚度的增加而增加。订购时,涂层厚度应根据使用环境的腐蚀性、使用寿命、耐久性等因素确定。

3. Corrosion resistance usually increases with the increase of coating thickness. When ordering, the coating thickness shall be determined according to the corrosion, service life, durability and other factors of the service environment.

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This article is compiled and released by Jinan color steel plate factory. Do you know something about these contents? For more information, please click: http://www.jnhscg.com  We will have more wonderful content for you to see.


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